I've had issues with VCR head alignment especially with HiFi Stereo sound. From one VCR to another I've had crackle and even lost some audio that I mastered to VHS HiFi Stereo which was my "poor man's" DAT for a while.
I think it's head alignment anyway. If it is indeed HiFi stereo, on the other VCR can you turn the stereo off and get the mono soundtrack and still hear crackle (if you can, it's your source that's the problem).
It could also be recording levels, but you can't usually set those on regular VCRs and they should be auto adjusting. Purejammy made some other good points, so I could be just rambling because I know how gutted I am about those audio masters no longer being any good on my current HiFi VCR :(
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